APPLICATIONS · THERMAL MANAGEMENT

Thermal performance without the weight.

Coated fillers that move more heat with less metal. Thermal is our focus. Mechanical, magnetic and battery are also possible.

shell 10–200 nm
Illustrative, not to scale.

WHAT CUSTOMERS GAIN

−98%
Reduction in critical materials
Control your supply chain.
30%
Less material, same performance
Improved thermal conductivity.
3×
Longer component life
Reduction in the thermal gradients.

01 / OUR FOCUS

Thermal management

The challenge: more power in less space, and heat sets the limit.

The opportunity: fillers that move heat further, with less material.

STANDARD FILLER
Weak particle–matrix interfaces scatter heat. k = 1–12 W/m·K
LAYRR-COATED FILLER
An atomic-precision shell unlocks interstitial transfer between filler and matrix, so heat can use the bulk properties of the powder. k = 12–30 W/m·K

02 / USE CASES

Where heat limits performance

APower electronicsPull heat out of dense power modules and run cooler for longer.
BThermal interface materialsHigher-conductivity fillers for pastes, pads and adhesives.
CHeat spreaders & compositesLighter metal- and diamond-matrix parts that shed heat faster.
DAdditive manufacturingCoated feedstock for printed heat exchangers and cold plates.

03 / SPOTLIGHT

SYNTHETIC DIAMOND

Synthetic diamond, coated.

Diamond conducts heat better than any other bulk material. A functional shell helps put that performance to work inside real parts.

Composite k: target 100+ W/m·K

AT A GLANCE

  • SubstratesMetals · Ceramics · Diamond
  • Shell thickness10–200 nm
  • ProcessPhysics, not chemistry
  • Coating types60+ elements
  • Scale todayGrams to kilograms →

04 / ALSO POSSIBLE

Same platform, other properties.

Thermal is our focus. If your challenge sits elsewhere, we are happy to talk.

Mechanical

Superalloy, ODS and novel alloy powders for demanding structural parts.

Discuss mechanical →

Magnetic

Soft and hard magnetic powders with engineered surface layers.

Discuss magnetic →

Battery

Functional shells for battery material powders. Scope [TBC].

Discuss battery →

NEXT STEP

Bring us your thermal challenge.

Get an indicative coating assessment in two minutes, or scope a proof-of-concept with our team.